بررسی اثر بارگذاری دینامیکی ناشی از ناهمواری جاده برروی اتصالات جوشی بدنه خودرو و بررسی پدیده خستگی اتصالات
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/محمدرضا علی دادی
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دانشکده مکانیک
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، قلی زاده
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۲۵۱ص
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چاپی
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کتابنامه
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مکانیک -طراحی کاربردی
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۱۳۸۷/۰۶/۲۵
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بررسی اثر بارگذاری دینامیکی ناشی از عبور از ناهمواری های سطحی جاده بر روی اتصالات جوشی بدنة خودرو، و بررسی پدیدة خستگی این اتصالات هدف این تحقیق می باشد .خستگی، ناشی از نیروهای متناوب اتفاقی بوده که در اثر عبور از ناهمواری های سطحی جاده تولید گشته و از طریق سیستم های میانی نظیر چرخ و سیستم تعلیق به شاسی و بدنه منتقل می شوند، و با توجه به اینکه اعضاء مختلف بدنه توسط اتصالات جوشی به یکدیگر متصل شده اند، در نهایت این نیروها توسط این اتصالات جوشی تحمل خواهند گردید .نیروهای دینامیکی مذکور با دامنه های اتفاقی سبب ایجاد خستگی در اتصالات جوشی می گردند که بررسی پدیدة خستگی و محاسبه طول عمر خستگی این اتصالات مد نظر بوده است .در این راستا نخست اقدام به مدلسازی ناهمواری های سطحی جاده گردیده شد و با استفاده از توابع چگالی طیفی قدرت ناهمواری استاندارد اقدام به محاسبه و تولید انواع پروفیل ارتفاع ناهمواری
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N) method has also been used to compare the results. The case study of this research for FE models are the upper support of suspension on the chassis, Which made of some parts connected together by seam welds -cycle (S-time history, which is the output of the FE based software, has been used to estimate the fatigue life and safety factor using the cycle counting and method. The notch stress approach has been used to estimate the crack initiation time. Also the stress-time history has been used to study the fatigue life of the weld joints using Finite Element based computer code ANSYS. The random nature of the stress-vehicle model has been developed using MSC ADAMS to calculate the acceleration of the seats. Using these results, and comparing with the Standard Endurance limit figures an optimum combination of the suspension system has been determined based on the riding criteria. This model has also been used to calculate and study the dynamic response of the suspension systems for different road roughness. Base on these results, the amount of transmitted dynamic loads have been calculated using MSC ADAMS which act on the suspension support system; and ultimately, to the seam welds that are used to join the supports to the body. The force-roughness as a time function based on international standards. A full dynamic-road vehicle on rough tracks and the fatigue life of the body weld joints have been studied. Fatigue effects due to the dynamic loads have a random feature and are the result of the road roughness. These loads are transferred to the chassis using connecting systems between wheel and chassis such as suspension system. Since the suspension system is connected to the body via the part using seam welds, ultimately, these loads are endured by these joints. The random fluctuation of the loads causes severe fatigue effects, and the behavior of these welds considering the fatigue life is the main frame of this research. For this purpose, the roughness of different standard roads has been modeled mathematically using Power Spectrum Density (PSD) functions. A computer code has been developed to produce the level of road-In this research the effect of the dynamic loads due to the riding of an off